Cost: | Difficulty: | Danger 1: (No Hazards) | Utility: |
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Schlesman Telescope |
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by Albert G. Ingalls |
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OF THE THOUSANDS of telescopes that have been built by amateurs in the past quarter-of a century, no two have been exact]y alike. Each instrument, designed by its owner from the basic principles described in Amateur Telescope Making, strongly embodies the builder's creativeness and individuality The resulting variety has been of endless interest. Of course the amateur telescope maker cannot always choose his ideal telescope. He must take into account the facilities available to him. The two telescopes described below represent extremes in this respect. The builder of the first had access to practically every shop facility he could desire. The second had only a few simple tools. Each did the best he could with what he had.
When a telescope is designed to be stationary rather than portable, it is possible to go all the way toward giving it desirable mass and ruggedness. Thus the first of our two telescopes, the 8-inch i/8 reflector shown in Roger Hayward's drawing in Figure 1, is provided with a mounting so uncompromisingly rugged that many would regard it as almost capable of carrying a 16-inch mirror. It was designed and built by Carleton H. Schlesman, 2838 Chew Street, Allentown, Pa., a physical chemist and division head of the Naval Ordnance Laboratory at Silver Spring, Md. "The mounting," he explains, "was built to be rigid enough to permit use of the telescope as a camera. It has proved excellent in this respect, and is probably stiff enough for a 12 1/2-inch telescope used visually. "The polar-axis shaft, tapered from 2 1/2 inches to 1 3/4 inches, was turned from a piece of 4-inch shafting. This provided enough diameter of metal to mount the declination axis on Timken grease-sealed automobile rear-axle roller bearings. The 2 1/4-inch declination axis turns in bronze bushings. The entire tube assembly can be quickly unscrewed at that point and taken indoors for storage. A tin cap protects the mounting from the weather. "The polar axis is driven through a 4,000-to-1 double worm-gear reduction from a reversible two-speed electric motor through a shaft with universal joints. The motor is in a watertight box on the side of the pier. "The head of the declination axis is terminated in a nose thread of the lathe-spindle type having six turns per inch. The saddle that carries the tube is bolted to a standard lathe chuck plate, which screws on the end of the declination axis. The tube can be unscrewed from the telescope mounting in 30 seconds, yet it is very rigid when in place. "The saddle may not look very rigid, but it has proved to be very stiff. Stiffness requires attention to the fastenings. The rectangular plate of steel that connects the circular lathe chuck plate to the lunes of the saddle is 5/16-inch steel 4 inches wide. To attach it to the lunes a silver-solder ribbon was placed between the surfaces, small screws serving to make the joint fit, and the solder was melted with a torch. Thus for practical purposes the saddle became one piece. "The hand-made sheet-iron tube, rolled and welded by a tinsmith, was a source of endless trouble. It was not quite round, and threw the turret ring at its top out of round when forced into place. If commercial tube selected for roundness cannot be purchased, a finishing cut should be taken in the turret ring after the tube has been forced into place. This can be done on a lathe if the D tube can be lined up on the carriage, with the tool in a holder, mounted on a face plate. "The eyepiece revolves on an aluminum rotating turret that affords comfortable viewing angles however the tube is pointed. Since its outer end rotates on a diameter of about 24 inches, the observer can avoid climbing a ladder by looking up into the eyepiece for stars near the zenith and down into it when they are near the horizon. "The rotating aluminum turret was designed to obtain ruggedness with light weight. It turns on an aluminum ring which is carefully machined to a shoulder and attached to the tube with flat screws. The turret is machined with a corresponding close-fitting groove. It drops over the shoulder and is held in place by a clamp ring attached with flat screws. Once these screws have been tightened to give a little friction drag they may be forgotten. "Thus far the work has been a simple lathe job. The 2 1/2-inch hole for the eyepiece was carefully centered and bored and the eyepiece flange was threaded to take the focusing collar. A turned ring on the back of the flange lines up the eyepiece. Four small bosses, or pads, are left on the back of the flange to level it up. These are drilled for cap screws. This avoids any trick machining except on the bosses. "Below the eyepiece is the right-angle finder eyepiece, which swivels in trunnions for convenience and has a lighted reticle. "No adjustment is provided for the diagonal. The saw-steel knife-edge supports are silver-soldered into slits cut into the corners of a square piece of brass. They were checked for equal length and silver-soldered into four slotted T-shaped blocks, two screws holding each to the turret ring. The diameter of the diagonal support system was purposely made slightly smaller than the inside diameter of the turret ring, so that the screws would stretch the assembly under considerable tension before the blocks bottomed. This tension makes the support very stiff. "The entire system supported by the turret ring was then set up in the lathe face plate and the central alignment hole in the central brass support block was faced off and accurately bored concentric with the turret-rotating surface. "The diagonal was aligned on the bench with a bronze mating block held in place by four machine screws. The prism is held in an aluminum box and located by accurate 45-degree shoulders on the sides. "The diagonal mounting block that supports the aluminum block is bolted into place-without any adjustment. The turret face and center hole of the diagonal support were bored at a single setting of the job on the lathe. The prism holder has a locating pin to line it up with the hole in the mounting block. This arrangement has been very successful; the eyepiece may even be horsed around without losing sight of a star. "The mirror is mounted in a threaded cell, a heavy-walled aluminum casting, which is ventilated through a 4-inch hole in the back. It was simple to make and is easy to unscrew, but could be improved. It screws by a thread of about 9-inch pitch diameter and 10 threads per inch to an aluminum ring that is permanently attached to the tube. "The mirror rests on four setscrews tipped with Lucite plugs, with its sides against four similar screws around the periphery, permitting collimation and centering. "The mirror cell has never given trouble. The threads must be lubricated to prevent sticking. If the cell is screwed up too tight the star will not remain exactly on the cross-hairs of the finder; this indicates that a spring-loaded backing plate would improve the situation. A good cell is a delicate piece of design. "Calculations indicate that there is too much glass in a prism big enough for an instrument of this size, and an aluminized flat is being substituted to improve photographic performance." Close study of the Schlesman telescope increases one's realization of its sound design, simplicity and ruggedness. Note that almost no provisions were made for adjustment after assembly, even in the diagonal unit, which often incorporates several such provisions. This is the- hallmark of precise machine work; the parts are expected to go together correctly the first time. The ruggedness of the axes is shown by the insert drawing of the polar-axis detail. The taper between the two bearings is from 2 1/2 inches to 1 3/4 inches, as stated above; but farther up, above the right ascension circle, the axis is a full 4 inches in diameter. The drawing truthfully represents this part as cut away to nearly half-diameter, but the whole truth is that it is a section through two recesses, each .7-inch deep, for the six studs and nuts, between these recesses the shaft has a full 4-inch diameter.
Now we turn to the second of our two telescopes, this one built with a minimum of shop facilities. Alika K. Herring of Middletown, Ohio, built the mounting shown Figure 2 for a 12 1/2-inch f/6 telescope. He writes that the entire job, of necessity, was planned to reduce the need for machine tools to a minimum. I had to beg or borrow the use of a drill press and reduce the number of trips to it by careful planning. Lathe work was required for two very minor operations that any machine shop would perform for a small fee. The total cost of the telescope was less than $60, most of which went into the materials for the optics. The mounting itself cost about $5, mostly for pipe fittings, strap iron and bolts. The wood cost me nothing." The telescope was the outcome of Herring's success with a smaller one that he made and used for several years. This rational approach to telescope making enabled him to become acquainted With telescopes and discover faults to avoid before attempting a larger instrument. His telescope starts at the earth with a creosote-soaked "footer" of crossed planks that is simply laid on the ground. Bolted to this is a 5-by-5 oak scantling to which are through-bolted six upright members of 2-by-8 planks, these in turn being bolted to the top of a sloping 5-by-5. There is no further lateral bracing. Though the telescope weighs 400 pounds, it has proved to be rigid in both directions. The polar axis is a length of 3-inch pipe and the declination axis is 2-inch pipe. "For bearings," Herring writes, "I used heavy steel rollers on axles of 1/2-inch bolts between angle irons bolted to the mounting. These rollers were turned and bored on the lathe from 2 1/2-inch round stock. The other lathe job was boring out the pipe flanges, one for the end thrust bearing on the polar axis and two others for spacers on the declination axis. These spacers ensured that when the tube was revolved it would clear the supports for that bearing." The declination axis is babbitted into a 3-inch pipe T for its bearing. "Before inserting the pipe I wrapped the shaft with a collar of sheet metal the length of the T to provide a steel-to-steel bearing surface, since babbitt metal would eventually wear. Then I stuck the shaft through the T, lined it up meticulously, banked the ends of the T with sand and poured in the babbitt. After it cooled I drove the T off the shaft, cleaned up the ends, smeared a little fine Carborundum mixed With lubricating oil inside, reinserted the shaft and worked it around until it was a smooth-sliding fit in the T." The concrete counterweights were cast around the axes in paint pails used as forms. While the counterweight on the polar axis could be dispensed with if the footer were lengthened, its use makes a much better balanced telescope by adding mass and therefore steadiness, It also simplifies the lower bearing. "It would be difficult," Herring states "to devise a simpler telescope that would fulfill all requirements and still be stable. I recommend it to others who have no machine tools and a weak budget." Herring, who comes from Hawaii, asks whether he is not the first Polynesian to make a telescope.
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